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Bead Winding Machine - Medium to High Application Complexity

This system controlled the winding of a single strand of wire multiple times onto a rotating drum. On sensing the completion of a full rotation a high speed digital interrupt initiated a move to a new position of a Stepper Motor Drive.  This allowed unique cross sectional shapes to be created. Up to 2000 unique pre-programmed shapes could be stored – each consisting of up to 500 unique positions calculated in microns.

PLC: Siemens S7 + HMI
 
 

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